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What are the characteristics of a low noise ball bearing?
What are the characteristics of a low noise ball bearing? A good one has a high surface finish on the ball and raceways, a tight control over the roundness, and no radial play. Noise in a bearing can be caused by many different factors, including damaged balls and raceways, contamination within the bearing, and incorrect shaft or housing tolerances. Moreover, radial play can also be a major cause of noise.
What is the difference between a quality quiet bearing and a cheap one? technologist explains. According to him, there is no perfect surface in any manufacturing process. Therefore, everything is subject to variation during manufacturing. Therefore, designing a bearing within the manufacturing parameters is a challenge. The NVH measurement is one way to understand whether a bearing is noise-free. But it doesn't guarantee a quiet bearing.
When designing a low noise ball bearing, it is important to understand the application. It's important to know what noise level is necessary for the system. Typically, OEMs don't provide all of the details of the design process when requesting a bearing. Using a NVH simulator, the sales team can use the simulation data to design a bearing with minimal noise. In this way, the end product is more reliable and produces less noise than its predecessor.
Although ball bearings have a relatively high level of noise, they're quieter than their sleeve-bearing cousin. The two components are the inner race and an outer race, which contain a series of balls. These are held together by a cage that provides support. There are many sources of noise, including surface finish, and brinnelling, a process wherein the race is dented. Moreover, brinnelling is not good for the ball bearing.
Another feature of low-speed bearings is their durability. The service life is typically specified in revolutions or time, but the exact specification depends on the operating conditions. Long-term storage and shipping conditions are critical factors, as can accident damage. The reliability of a low-speed bearing is an important requirement in almost all applications. High-reliability is often required for aerospace equipment and construction machinery. So, it is essential to consider all of these characteristics and choose the right low-speed bearing for the application.
Apart from being low-noise, the high-performance of a low-noise ball bearing depends on its design and the type of load it is intended to carry. High-quality ball bearings with low noise ratings can reduce wear and tear in the bearing system. The bearings that are made of chrome steel are self-lubricated. They come greased, and they can withstand a variety of loads and operating conditions.
High-quality fans will also be durable. If they are made of metal, they can withstand a lot of shock. A ball bearing fan is no exception. The sleeve-bearing fan, by contrast, is highly sensitive to shocks. A sleeve-bearing fan will last for decades. The ball bearing fan will only become noisy when it loses the grease that covers the bearings.
A low-speed ball bearing needs to have a lower angular speed than its higher-speed counterpart. However, this does not mean that the bearing must be low-speed. Low-speed ball bearings with pitch line diameter of less than 1.9 inches can rotate up to 1,000 rpm. Thin section ball bearings and slewing ring bearings are common low-speed options. When considering which low-speed ball bearing is right for your application, make sure that the design and performance characteristics are compatible.